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PolyvasaINJECTION MOULDING · VASAI
Injection moulding machines on a bright production floor
Injection moulding · Vasai, India

Moulded parts that fit first time.

Engineering plastics, closures and assemblies, with moulds made in our own tool room.

Mould design in-house80–650 T pressesIATF 16949
18 yrssince 2008
32moulding machines
4 croreparts a year
120+moulds built
0.4%rejection rate
Materials we mould
PPHDPEABSPCPC-ABSPA6 GF30PA66POMPBTTPEPMMA
Industries

Supplying five sectors.

Automotive
Home appliances
Electrical & switchgear
FMCG packaging
Medical devices
Moulding shop floor with marked aisles
Inside the plant

32 presses. Three shifts. Robots on 14 of them.

32presses
14robots
1tool room
See the tool room
Quality lab bench with measuring equipment
QC lab · first-article inspection
Quality

Every mould trialled. Every batch checked.

  • First-article report before production
  • Dimensional and visual checks every 2 hours
  • Material and colour traceability by batch
IATF
16949
ISO
9001
ISO
14001
ISO
13485
How it works

Drawing to dispatch in four steps.

  1. Send your partDrawing or 3D file. NDA on request.
  2. DFM & quoteMould, piece price and lead time in 72 hours.
  3. Mould & T1 samplesTool built in 4–6 weeks, samples with report.
  4. ProductionRuns scheduled to your call-offs.

Have a part to mould? Get a quote in 72 hours.

Send a part drawing
Capabilities

What we can mould.

Press range, materials, tooling and finishing.

Moulding range

Presses and part sizes.

Press sizeMachinesShot weightTypical parts
80–150 T10up to 180 gCaps, clips, small housings
180–280 T12up to 520 gSwitch housings, brackets
350–450 T6up to 1.2 kgAppliance panels, crates
500–650 T4up to 2.4 kgBumper parts, large covers
Machines by clamp force32 presses
80–150 T10
180–280 T12
350–450 T6
500–650 T4
All-electric presses on medical and closure lines.
Tool room

Moulds designed and built in-house.

Mould designMould-flow analysisDFM reviewHot runnerFamily mouldsMould maintenance
Secondary operations
Pad printingHot stampingUltrasonic weldingInsert mouldingAssemblyClean-room packing
Order sizes

From 1,000 samples to millions of parts.

1k+Pilot runs2–3 weeks
4–6 wkNew mouldto T1 samples
50 lakhAnnual programmesscheduled call-offs
24 hMould repairin-house tool room
Plastic granules
Materials

Bought from approved resin suppliers only.

  • Material certificate with every lot
  • Drying and moisture control at each press
  • Masterbatch colour matching to your sample

Send a drawing. We reply with DFM notes in 72 hours.

Get a quote
Quality & Tooling

Quality you can audit.

Process control from resin to carton.

  1. IncomingResin lot, moisture and colour checked.
  2. In processHourly checks, process parameters logged.
  3. FinalAQL inspection and report with every dispatch.
QC lab

Measuring equipment.

EquipmentQtyUsed for
Vision measuring system1Dimensions to ±5 µm
Melt flow indexer1Resin consistency
Moisture analyser2Drying checks
Colour spectrophotometer1Colour matching ΔE ≤ 1
Drop and torque testers3Closures and assemblies
The plant

Two units in Vasai East.

Moulding plant interior
Unit 1 · moulding and assembly
32Moulding machines80–650 T
14Robotspick-and-place
6CNC & EDMin the tool room
400 m²Clean roomISO Class 8

Need our audit pack for vendor registration?

Request documents
About us

A tool room in 2008. A full moulding plant today.

Founded by a toolmaker, still run by engineers.

2008Started as a tool room with 3 machines.
2013First moulding presses installed.
2019IATF 16949 and clean room.
202632 presses, 140 people, 90+ OEMs.
For purchase teams

Vendor registration details.

Legal namePolyvasa Moulding Works Pvt. Ltd. demo
AddressVasai East, Palghar 401208 demo
GSTIN27XXXXXXXXXXXZX demo
UdyamUDYAM-MH-00-0000000 demo
DocumentsCompany profile, certificates, machine list, PPAP samples

Request vendor documents

Production floor
Careers

Hiring mould setters and a tool designer.

  • Three-shift operation
  • PF, ESIC and transport
  • Training on new presses
Get a quote

Send us your part.

Our engineers reply with DFM notes, mould and piece price in 72 hours.

Drawings or 3D files
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