Injection moulding · Vasai, India
Moulded parts that fit first time.
Engineering plastics, closures and assemblies, with moulds made in our own tool room.
Mould design in-house80–650 T pressesIATF 16949
18 yrssince 2008
32moulding machines
4 croreparts a year
120+moulds built
0.4%rejection rate
Materials we mould
What we make
From closures to under-bonnet parts.
Industries
Supplying five sectors.
Automotive
Home appliances
Electrical & switchgear
FMCG packaging
Medical devices
Inside the plant
32 presses. Three shifts. Robots on 14 of them.
32presses
14robots
1tool room
Quality
Every mould trialled. Every batch checked.
- First-article report before production
- Dimensional and visual checks every 2 hours
- Material and colour traceability by batch
IATF
16949
16949
ISO
9001
9001
ISO
14001
14001
ISO
13485
13485
How it works
Drawing to dispatch in four steps.
- Send your partDrawing or 3D file. NDA on request.
- DFM & quoteMould, piece price and lead time in 72 hours.
- Mould & T1 samplesTool built in 4–6 weeks, samples with report.
- ProductionRuns scheduled to your call-offs.
Have a part to mould? Get a quote in 72 hours.
Send a part drawingCapabilities
What we can mould.
Press range, materials, tooling and finishing.
Moulding range
Presses and part sizes.
| Press size | Machines | Shot weight | Typical parts |
|---|---|---|---|
| 80–150 T | 10 | up to 180 g | Caps, clips, small housings |
| 180–280 T | 12 | up to 520 g | Switch housings, brackets |
| 350–450 T | 6 | up to 1.2 kg | Appliance panels, crates |
| 500–650 T | 4 | up to 2.4 kg | Bumper parts, large covers |
Machines by clamp force32 presses
All-electric presses on medical and closure lines.Tool room
Moulds designed and built in-house.
Mould designMould-flow analysisDFM reviewHot runnerFamily mouldsMould maintenance
Secondary operations
Pad printingHot stampingUltrasonic weldingInsert mouldingAssemblyClean-room packing
Order sizes
From 1,000 samples to millions of parts.
1k+Pilot runs2–3 weeks
4–6 wkNew mouldto T1 samples
50 lakhAnnual programmesscheduled call-offs
24 hMould repairin-house tool room
Materials
Bought from approved resin suppliers only.
- Material certificate with every lot
- Drying and moisture control at each press
- Masterbatch colour matching to your sample
Send a drawing. We reply with DFM notes in 72 hours.
Get a quoteQuality & Tooling
Quality you can audit.
Process control from resin to carton.
- IncomingResin lot, moisture and colour checked.
- In processHourly checks, process parameters logged.
- FinalAQL inspection and report with every dispatch.
QC lab
Measuring equipment.
| Equipment | Qty | Used for |
|---|---|---|
| Vision measuring system | 1 | Dimensions to ±5 µm |
| Melt flow indexer | 1 | Resin consistency |
| Moisture analyser | 2 | Drying checks |
| Colour spectrophotometer | 1 | Colour matching ΔE ≤ 1 |
| Drop and torque testers | 3 | Closures and assemblies |
The plant
Two units in Vasai East.
32Moulding machines80–650 T
14Robotspick-and-place
6CNC & EDMin the tool room
400 m²Clean roomISO Class 8
Need our audit pack for vendor registration?
Request documentsAbout us
A tool room in 2008. A full moulding plant today.
Founded by a toolmaker, still run by engineers.
2008Started as a tool room with 3 machines.
2013First moulding presses installed.
2019IATF 16949 and clean room.
202632 presses, 140 people, 90+ OEMs.
For purchase teams
Vendor registration details.
| Legal name | Polyvasa Moulding Works Pvt. Ltd. demo |
| Address | Vasai East, Palghar 401208 demo |
| GSTIN | 27XXXXXXXXXXXZX demo |
| Udyam | UDYAM-MH-00-0000000 demo |
| Documents | Company profile, certificates, machine list, PPAP samples |
Careers
Hiring mould setters and a tool designer.
- Three-shift operation
- PF, ESIC and transport
- Training on new presses
Get a quote
Send us your part.
Our engineers reply with DFM notes, mould and piece price in 72 hours.
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